Anyone who owns headphones or earphones with frayed, damaged, or ripped cords will typically give up on them and purchase a new set.
You don’t have to discard the cables because it is possible to repair the damaged ones in less than 30 minutes with a minimal set of tools. Here’s how to replace broken headphone cables and wires.
Quick Reply
An army knife, a lighter, and heat-shrinking tubing are required to maintain and repair headphone wires and cables. The cable must be stripped, the wire coating must be taken off, the wires must be reconnected, and either heat-shrinking tape or electric tape must be used to finish the repair.
What Is Required
It won’t look nice because the focus is on utility rather than form. We’re sticking to the DIY fundamentals rather than going out and buying actual tools. Make an investment in heat-shrink tubing to glam up the repair.
Only if you use your headphones while traveling rather than at a desk is this necessary. In any other case, electrical tape can be applied to the exposed wires. To fix and repair your headphone cables, you’ll need a few things:
a knife that can open bottles or has a wire cutter specifically designed for that purpose opposite the blade.
the lighter
Heat-shrinkable tubing is an option.
How to Fix Headphone Wires
From beginning to end, there are only a few steps. It feels tedious, which is the worst part. Despite the lack of a chance for anything dangerous to occur, make sure the area is free of all combustible materials before you begin. The restroom is a clean, orderly space.
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Step 1: Strip the Cable
Remove the outer sheath, presuming the cable is fully disassembled. Practice on the longer piece if you’ve never done this before. If you make a mistake, just cut it off and try again.
Put the two inches of the cable into the wire remover or notch on your knife. This part might lock into place at a 90-degree angle if it’s a real wire remover. If it’s a bottle opener, lower it while retaining the cable’s position. Lower it gradually until it is tucked in between the knife handle and bottle opener. Now lower the blade until it just penetrates the sheath.
As you turn the knife completely around, maintain control of the cable’s longer side. Increasing the pressure on the handle as you rotate is helpful. Make sure not to exert too much pressure because that could harm the circuitry within. We began with the longer piece of cable in case there is damage, which is why.
Once the blade has been swung around the jacket, pull the knife and extra cable in opposing directions. The sheath will slide off, as a result, exposing three or four wires. There are four colored wires in the Razer Kraken X: red, blue, green, and copper. Set aside this portion of the original cable, then carry out the same procedure with the other damaged portion of the wire.
An X-Acto knife is more useful when handling flat or ribbon cables than an army knife. This process requires extra care. Cut a 2-inch-long lateral incision down the cord. After that, you can lift the flaps to expose the wiring. Use your hands or tweezers to remove each one one at a time.
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Step 2: Remove the Wire Coating
The divided cable should be stripped at both ends, leaving the following parts. Burn each wire’s colorful coating separately after that.
You must take off the outer layer once each wire has been extracted from the jacket. In order to distinguish each wire, you’ll need to maintain some of the colorings there. When you attach red to red, green to green, and so on, you aren’t guessing and checking this way.
Burn each wire separately. Under the melted coating, the bare wire can be seen in just one or two seconds. Blowing out the flame is necessary if it starts to slide down the wire. As you move on to the next wire, push the completed ones to the side. After each coating has burned completely, remove the ash. Put the other section of the original cable aside and repeat the process with it.
Step 3: Rejoin the Wires
If you went above and above, wrap each cable piece in heat shrink tubing, sliding it over the exposed wires. Now each wire needs to be reattached. Later, we’ll apply this.
The associated wires need to be wrapped together. This is the hardest step. To avoid fraying the strands, it must be done carefully. In order to keep the wires from breaking apart, the wrapping should be tight at the same time. Even while it doesn’t matter which order you do it in, working on your home before moving out will spare you some minor headaches.
Step 4: Use Heat Shrinking Tube
Two of the cables simply require a tiny, pre-cut piece of electrical tape to be wrapped around them. The heat-shrinking tubes should then be lowered back over the protected wires. While holding a lighter underneath the tube, take care not to touch the flame on the tubing. As a result, the tubing will shrink and become more tightly wrapped around the wiring.
You can individually wrap each repaired wire with a tiny piece of pre-cut electrical tape if you don’t want to use heat shrink tubing. The wires will be insulated and secured by doing this. Using one piece of electrical tape, encircle all three wires that have been taped.
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FAQ
How Are Headphones Cables Distinguished?
Three or four wires—red, blue, green, and copper- or copper-colored wire—will be present on headphones. A fourth copper wire will be seen if there are four wires.
Red is often the right channel, blue or green is typically the left channel, and copper cables are usually the ground. Make sure to unite identically colored wires while connecting divided wires.
How Can Headphone Cables Be Made Straight?
Stopping the cable’s twisting is a smart strategy to prevent frayed or broken wires. In order to maintain their good operating condition, cables should occasionally be straightened because they naturally twist during normal use. Holding the wire between your thumb and index finger, slowly and lightly pull the cable through to straighten it out.
Can You Make a Headphone Cable Longer?
An extender for cables is available. The audio quality of your headphones may suffer as a result and there may be some noise generated.
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